Concept and Objectives

Concept

ODYSSEV builds on the current trend for higher voltage powertrains in battery electric vehicles. ODYSSEV develops the next generation of automotive power converters and optimises the different powertrain elements and their topologies.

The ODYSSEV powertrain preliminary design aims at achieving 1200V (and above) and 100 kW, but several scenarios will be analysed prior to making the final design, thus assessing the achievement of higher voltages.

In this direction, ODYSSEV develops a hybrid concept of inverter, able to benefit from both RC-IGBTs (Silicon Insulated Gate Bipolar Transistor) and SiC MOSFET (Metal–Oxide–Semiconductor Field-Effect Transistor) characteristics in the different load conditions faced by the electric vehicle.

Linked to the inverter, ODYSSEV will optimize both the high voltage motor geometry and topology, with a specific focus on avoiding partial discharge and current harmonics issues. ODYSSEV also optimises the battery pack, which will be designed as fully reconfigurable, to be charged at lower voltages (400-800V) but also provide 1200V or above during traction mode.

ODYSSEV will also address innovations in the powertrain dealing with the on-board charger, the system packaging and the overall control of the powertrain, to maximise efficiency for different car models, driving regions, load conditions and driving styles across the entire vehicle lifecycle.

ODYSSEV will ultimately demonstrate the novel concept of high voltage powertrain, by integrating the prototype in a vehicle for its test under real driving conditions. Hence, ODYSSEV will provide real evidence on the lower costs, losses and weight that high voltage solutions can offer for manufacturers of electric vehicles.

Explode view of golden electric vehicle battery with car frame

Key ODYSSEV targets in numbers

Electric powertrain of
1200 V or above

Reduction in development
costs by 25% at prototype level

Ultra-fast charging in 10 minutes,
from 20% until 80 % state-of-charge

Battery lifetime increase
by 15%

Autonomy / driving range
increase up to 20 %

Up to 30 % time reduction
for integration tests

Our objectives

  • Ηolistic methodology for a more sustainable design of the powertrain elements
  • Reconfigurable battery pack, to deal with both high voltage levels during traction mode and lower voltage levels during charging mode
  • Hybrid inverter for optimised performance in different load conditions
  • High voltage motor optimised in geometry and topology
  • Powertrain model to guide the design of the system packaging
  • ODYSSEV electric powertrain to be integrated within a vehicle demonstrator

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